Corrosion failures : theory, case studies, and solutions / K. Elayaperumal, V.S. Raja
- Author:
- Elayaperumal, K. (Kailasanathan), 1937-
- Published:
- Hoboken, New Jersey : Wiley, [2015]
- Copyright Date:
- ©2015
- Physical Description:
- 1 online resource
- Additional Creators:
- Raja, V. S.
- Access Online:
- ezaccess.libraries.psu.edu
- Series:
- Wiley series in corrosion
- Contents:
- Machine generated contents note: 1.1.The Phenomenon of Corrosion, -- 1.2.Importance of Corrosion, -- 1.2.1.Cost of Corrosion: Direct and Indirect, -- 1.3.The Purpose and Format of the Book, -- References, -- 2.1.Introduction, -- 2.2.Thermodynamics, -- 2.2.1.Corrosion Reactions and Gibbs Free Energy Change, -- 2.2.2.Electrochemical Nature of Corrosion, -- 2.2.3.Summary, -- 2.3.Kinetics of Corrosion, -- 2.3.1.Description of a Corrosion System, -- 2.3.2.Predicting Corrosion, -- 2.3.3.Passivity, -- 2.3.4.Summary, -- 2.4.Corrosion Evaluation and Monitoring, -- 2.4.1.Electrochemical Techniques, -- 2.4.2.Non-electrochemical Techniques, -- References, -- 3.1.Introduction, -- 3.2.Uniform Corrosion, -- 3.3.Galvanic Corrosion, -- 3.3.1.Factors Affecting Galvanic Corrosion, -- 3.3.2.Controlling Galvanic Corrosion, -- 3.4.Pitting Corrosion, -- 3.4.1.Pitting Process and Pitting Morphology, -- 3.4.2.Factors Affecting Pitting Corrosion, -- 3.4.3.Controlling Pitting Corrosion, -- 3.5.Differential Aeration-Assisted Corrosion (Crevice, Under Deposit, and Water-Line Corrosion), -- 3.5.1.Characteristics of Differential Aeration Corrosion, -- 3.5.2.Factors Affecting Differential Aeration Corrosion, -- 3.5.3.Differential Aeration Corrosion Control, -- 3.6.Intergranular Corrosion, -- 3.6.1.IGC of Stainless Steels, -- 3.6.2.Weld Decay of Stainless Steels, -- 3.7.Selective Dissolution/Selective Attack, -- 3.7.1.Characteristics of Selective Dissolution, -- 3.7.2.Dezincification, -- 3.7.3.Graphitic Corrosion, -- 3.8.Flow-Assisted/Erosion/Cavitation Corrosion, -- 3.8.1.Flow-Assisted Corrosion (FAC), -- 3.8.2.Erosion Corrosion, -- 3.8.3.Cavitation Damage, -- 3.9.Stress Corrosion Cracking, -- 3.9.1.Characteristics of SCC, -- 3.9.2.Effect of SCC on Mechanical Properties, -- 3.9.3.Factors Affecting SCC, -- 3.9.4.Controlling SCC, -- 3.10.Hydrogen Damage, -- 3.10.1.Low Temperature Hydrogen-Induced Cracking, -- 3.10.2.High Temperature Hydrogen Damage/Decarburization, -- 3.11.Stray Current Corrosion, -- 3.12.High Temperature Corrosion, -- 3.12.1.Oxidation, -- 3.12.2.Sulfidation, -- 3.12.3.Hot Corrosion, -- 3.12.4.Chloridation, -- 3.12.5.Carburization/Metal Dusting, -- References, -- 4.1.Introduction, -- 4.2.Cast Irons, -- 4.3.Carbon Steels, -- 4.3.1.Corrosion, -- 4.3.2.Stress Corrosion Cracking, Including Hydrogen Cracking and Sulfide Stress Cracking, -- 4.3.3.Caustic Stress Corrosion Cracking, -- 4.3.4.Favorable and Unfavorable Points in Using Carbon Steel as MOC, -- 4.4.Low Alloy Steels, -- 4.5.Stainless Steels, -- 4.5.1.Ferritic/Martensitic Stainless Steels, -- 4.5.2.Austenitic Stainless Steels, -- 4.5.3.Super Austenitic Stainless Steels, -- 4.5.4.Duplex Stainless Steels, -- 4.6.Nickel Base Alloys, -- 4.7.Copper Base Alloys, -- 4.8.Titanium, -- 4.9.Aluminum Alloys, -- 4.10.Nonmetallic Materials, -- 4.11.Ceramics/Inorganic Oxide Glasses, -- 4.12.Organic Polymers/Plastics, -- 4.13.Materials Selection for Corrosion Prevention in Hydrocarbon Service, -- 4.13.1.Materials Selection as per NACE MR0175, -- References, -- 5.1.Introduction, -- 5.2.Purpose of Failure Analysis Investigations, -- 5.3.Failure Analysis Steps, -- 5.3.1.Site Visit, -- 5.3.2.Tests on the Samples, -- 5.3.3.Analysis, Interpretation, and Diagnosis of the Failure, -- 5.4.Failure Analysis Report: Contents and Preparation, -- References, -- 6.1.Preamble, -- Classification of Case Studies, -- General, -- 1.Bromine Preheater in a Pharmaceutical Fine Chemical Plant, -- 2.Structurals in a White Clay Manufacturing Plant, -- 3.Sea Water Cooler Tubes in an Oil Refinery, -- 4.Package Boiler Tube in an Organic Chemical Plant, -- 5.Shell of a Packed Column for Ammonia and Water Contact in an Ammonia Processing Plant, -- 6.Instrumentation Tube in an Offshore Platform of an Oil and Gas Plant, -- 7.Plate Type Heat Exchanger/Cooler in a Sulfuric Acid Plant, -- 8.Dissimilar Stainless Steel Weld in an Organic Chemical Plant, -- 9.Digestor Preheater in a Pulp and Paper Plant, -- 10.Esterification Column in an Organic Chemical Plant, -- 11.Half Pipe Limpet Coil of a Stirred Reactor in an Organic Chemical Plant, -- 12.Firewater Lines Buried Underground in an Organic Chemical Plant, -- 13.Alcohol Superheater in a PVC Manufacturing Petrochemical Plant, -- 14.Package Boiler Tubes in an Alcohol Distillery Plant, -- 15.Reducers in a Reformer Tube in an Ammonia Plant of a Fertilizer Industry, -- 16.Pressure Safety Valve (PSV) Fitting on Instrumentation Tubes in an Off-shore Platform in an Oil and Gas Company, -- 17.Water Drum (Mud Drum) Shell in a Coal-Fired Steam Boiler, -- 18.Tubes in a Kettle Re-boiler of an Amine Plant, -- 19.Evaporator Tubes in an Organic Chemical Plant, -- 20.Top Tube Sheet Vent Equalizer Weld Zone of a Gas Cooler in a Petrochemical Plant, -- 21.Bottom Row Tubes in a Kettle Re-boiler of an Organic Chemical Plant, -- 22.Cages for Filter Bags in an Inorganic Chemical Plant, -- 23.High Temperature Generator (HTG) Tubes of Vapor Absorption Chiller of an Air-Conditioning and Refrigeration Unit, -- 24.Gasket Seat in a Shell and Tube Condenser in a Petrochemical Plant, -- 25.Acid Gas CO2 Cooler Condenser in Ammonia Plant of a Fertilizer Unit, -- 26.Naphtha Coolers in a Fertilizer Plant, -- 27.U Type Jet Dyeing Machine in a Textile Dyeing Unit, -- 28.Acetic Acid Manufacturing Unit in a Petrochemical Plant, -- 29.Large Stainless Steel Pipeline in a Urea Plant of a Fertilizer Unit, -- 30.Heat Recovery System of a PVC Unit in a Petrochemical Plant, -- 31.EDC Furnace Coil of a PVC Plant in a Petrochemical Unit, -- 32.Internals of a Stirred Reactor Processing Ortho Phosphoric Acid, -- 33.Salt Evaporator, -- 34.Cooler/Condenser Tubes of an Absorption Chiller Machine of an Airconditioning Plant, -- 35.Nitro Mass Cooler in an Organic Chemical Plant, -- 36.Fertilizer Industry Ammonia Plant Natural Gas Feed Preheater Coil, -- 37.Petrochemical Unit. PVC Plant. Radiant Coils of the EDC Pyrolysis Furnace, -- 38.Exhaust Gas Boiler in a Sugar Mill, -- 39.Domestic Storage Water Heater, -- 40.Stirred Reactor in a Rubber Chemical Plant, -- 41.Stainless Steel Tubes During Long Storage in Packed Condition, -- 42.Fertilizer Plant. Ammonia Units. Secondary Waste Heat Boiler Tubes, -- 43.Hospital Hydroclave for Treating Wastes, -- 44.Petrochemical Plant. Phosgene Absorption Column Internals, -- 45.Fertilizer Unit, Ammonia Plant, Start-Up Preheater Outlet Line, -- 46.Petrochemical Plant, Underground Fire[—]Water Pipelines, -- 47.Monel Clad Evaporator in a Pure Water Plant, -- 48.Loop Steamer Machine in a Textile Dyeing Unit, -- 49.Rubber Chemicals Plant: Leakage in Process Pipelines, -- 50.Clay Drier in a Clay manufacturing Plant, -- 51.Hydrogen Sulfide Processing Plant, -- 52.Textile Bleaching Vessel in a Dyeing Industry, -- 53.Condenser of an Absorption Chilling Machine in an Air-Conditioning Plant, -- 54.Petrochemical Complex: Lube Oil Cooler Tubes of Captive Gas Turbine Power Plant, -- 55.Petrochemical Plant: Plate Heat Exchanger (PHE) Exchanging Heat Between Spent Caustic and Vent Gas in a Cracker Plant, -- 56.Inorganic Chemical Plant: Distillation Pots, -- 57.Starch Industry: Economizer Tubes of High Pressure Captive Boilers, -- 58.Rubber Chemical Plant[—]Crump Slurry Tank, -- 59.Petrochemical Plant: Gas Cracker Unit, Dilute Steam Kettle Re-boiler, -- 60.Textile Dyeing Unit: Jet Dyeing Machine Shell, -- 61.Oil Refinery: 12 Inch Dia. Overhead Pipeline, -- 62.Fertilizer Plant: CO2 Compressor Inter-stage Cooler, -- 63.Oil Refinery: Flash Crude Heater Shell Cover Drain Nozzle, -- 64.Oil Refinery: Light Cycle Oil Steam Generator, -- 65.Organic Chemical Plant: High Pressure Autoclave in R&D Laboratory, -- 66.Fertilizer Industry: Captive Power Plant: Economizer Tube, -- 67.Inorganic Chemicals Plant: Reactor Shell, -- 68.Reactor for an Organic Chemical Plant, -- 69.Fertilizer Unit. Ammonia Plant. Primary Waste Heat Boiler, -- 70.Pulp and Paper Plant. TL Vertical Screen Inlet Line of the Paper Section, -- 71.Fertilizer Plant. Underground Sections of Cooling Water and Fire Hydrant Water Pipe Lines, -- 72.Thermal Power Plant. Condenser Cooling Sea Water In-take Line. Butter Fly Valve, -- 73.Petrochemical Plant. Pressure Transmitter Sensors, -- 74.Organic Chemicals Plant: Coolers and Condensors, -- 75.Organic Chemicals Plant: Alcohol Vaporizer, -- 76.Organic Chemicals Plant. Thermowells, -- 77.Fertilizer Unit. Ammonia Plant. Gas to Gas Heat Exchanger, -- 78.Oil Refinery. Sulfolane Recovery Column Reboiler, -- 79.Oil Refinery. Hydrocarbon vapor-liquid heat exchanger, -- 80.Chlor-Alkali Plant, Stainless Steel Laboratory Reactor,.
- Subject(s):
- ISBN:
- 9781119043270 electronic bk.
1119043271 electronic bk.
9781119043119 electronic bk.
1119043115 electronic bk.
9781119043225
1119043220
9780470455647 (cloth)
0470455640 (cloth) - Note:
- AVAILABLE ONLINE TO AUTHORIZED PSU USERS.
- Bibliography Note:
- Includes bibliographical references and index.
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