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Design for maintainability / edited Louis J. Gullo, Jack Dixon

Published
Hoboken, NJ : John Wiley & Sons, Inc., 2021.
Copyright Date
©2021
Physical Description
1 online resource (xxix, 364 pages) : illustrations (some color)
Additional Creators
Gullo, Louis J. and Dixon, Jack, 1948-
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Contents
Series Editor's Foreword by Dr Andre Kleyner xix Preface xxi Acknowledgments xxiii Introduction: What You Will Learn xxv 1 Design for Maintainability Paradigms 1; Louis J., Maintainer 8 1.4.6 Modularity Speeds Repairs 8 1.4.7 Maintainability Predicts Downtime During Repairs 8 1.4.8 Understand the Maintenance Requirements 9 1.4.9 Support Maintainability with Data 9 1.5 Summary 10 References 11 2 History of Maintainability 13; Louis J., The Time Period 1966 to 1978 21 2.7 Improvements During the Period 1978 to 1997 22 2.8 Introduction of Testability 23 2.9 Introduction of Artificial Intelligence 24 2.10 Introduction to MIL-HDBK-470A 24 2.11 Summary 26 References 26 3 Maintainability Program Planning and Management 29; David E., Franck, CPL and Anne Meixner, PhD 3.1 Introduction 29 3.2 System/Product Life Cycle 29 3.3 Opportunities to Influence Design 33 3.3.1 Engineering Design 33 3.3.2 Design Activities 33 3.3.3 Design Reviews 36 3.4 Maintainability Program Planning 37 3.4.1 Typical Maintainability Engineering Tasks 38 3.4.2 Typical Maintainability Program Plan Outline 38 3.5 Interfaces with Other Functions 42 3.6 Managing Vendor/Subcontractor Maintainability Efforts 44 3.7 Change Management 45 3.8 Cost-effectiveness 47 3.9 Maintenance and Life Cycle Cost (LCC) 50 3.10 Warranties 52 3.11 Summary 53 References 54 Suggestions for Additional Reading 54 4 Maintenance Concept 55; David E., Franck, CPL 4.1 Introduction 55 4.2 Developing the Maintenance Concept 57 4.2.1 Maintainability Requirements 60 4.2.2 Categories of Maintenance 61 4.2.2.1 Scheduled Maintenance 61 4.2.2.2 Unscheduled Maintenance 63 4.3 Levels of Maintenance 69 4.4 Logistic Support 70 4.4.1 Design Interface 71 4.4.2 Design Considerations for Improved Logistics Support 71 4.4.2.1 Tools 71 4.4.2.2 Skills 72 4.4.2.3 Test/Support Equipment - Common and Special 72 4.4.2.4 Training 72 4.4.2.5 Facilities 73 4.4.2.6 Reliability 73 4.4.2.7 Spares Provisioning 75 4.4.2.8 Backshop Support 75 4.5 Summary 76 References 77 Suggestions for Additional Reading 77 5 Maintainability Requirements and Design Criteria 79; Louis J., Maintainability 94 5.10 Conclusions 95 References 95 Suggestions for Additional Reading 96 Additional Sources of Checklists 96 6 Maintainability Analysis and Modeling 97; James Kovacevic 6.1 Introduction 97 6.2 Functional Analysis 98 6.2.1 Constructing a Functional Block Diagram 99 6.2.2 Using a Functional Block Diagram 100 6.3 Maintainability Analysis 100 6.3.1 Objectives of Maintainability Analyses 101 6.3.2 Typical Products of Maintainability Analyses 101 6.4 Commonly Used Maintainability Analyses 101 6.4.1 Equipment Downtime Analysis 102 6.4.2 Maintainability Design Evaluation 102 6.4.3 Testability Analysis 102 6.4.4 Human Factors Analysis 102 6.4.5 Maintainability Allocations 103 6.4.5.1 Failure Rate Complexity Method 104 6.4.5.2 Variation of the Failure Rate Complexity Method 104 6.4.5.3 Statistically-based, and Allocation Method 104 6.4.5.4 Equal Distribution Method 106 6.4.6 Maintainability Design Trade Study 106 6.4.7 Maintainability Models and Modeling 108 6.4.7.1 Poisson Distribution in Maintainability Models 108 6.4.8 Failure Modes, Effects, and Criticality Analysis - Maintenance Actions (FMECA-MA) 110 6.4.9 Maintenance Activities Block Diagrams 110 6.4.10 Maintainability Prediction 112 6.4.11 Maintenance Task Analysis (MTA) 112 6.4.12 Level of Repair Analysis (LORA) 113 6.4.12.1 Performing a Level of Repair Analysis 114 6.4.12.2 Managing LORA Data 116 6.4.12.3 Level of Repair Analysis Outcomes 117 6.5 Summary 117 References 117 Suggestion for Additional Reading 118 7 Maintainability Predictions and Task Analysis 119; Louis J.
Summary
"Design for Maintainability" (DfMn) will provide design engineers, logistics engineers, and engineering managers with a range of tools and techniques for incorporating maintainability into the design process for complex systems. Our book will explain how to design for optimum maintenance capabilities and minimize the time to repair equipment. The book will cover maintainability design practices, which will result in improved system readiness, shorter downtimes, and substantial cost savings over the entire system life cycle, thereby, decreasing the Total Cost of Ownership (TCO). Readers who apply DfMn principles and practices can expect to have a dramatic improvement in their ability to compete in global markets and gain widespread customer satisfaction. Readers will find a wealth of design practices not covered in typical engineering books, allowing them to think outside the box when developing maintainability design requirements"--
Subject(s)
ISBN
9781119578536 (electronic book)
1119578531 (electronic book)
9781119578505 (electronic book)
1119578507 (electronic book)
1119578418 (electronic book)
9781119578413 (electronic bk.)
9781119578512 (hardcover)
Bibliography Note
Includes bibliographical references and index.
View MARC record | catkey: 39683296