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Surface preparation techniques for adhesive bonding [electronic resource] / Raymond F. Wegman, James Van Twisk

Author
Wegman, Raymond F.
Published
[Place of publication not identified] : William Andrew, 2013.
Edition
2nd ed.
Physical Description
1 online resource
Additional Creators
Twisk, James van
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Contents
Machine generated contents note: 1.Introduction -- 1.1.Adhesion -- 1.1.1.Specific Adhesion -- 1.1.2.Mechanical Adhesion -- 1.2.Bonding -- 1.3.Plasma Surface Treatment of Material for Improved Adhesive Bonding -- References -- 2.Aluminum and Aluminum Alloys -- 2.1.Introduction -- 2.2.FPL ETCH -- 2.3.Phosphoric Acid Anodize Process -- 2.4.P2 Etch Process -- 2.5.Chromic Acid Anodize Process -- 2.6.Preparation of Aluminum Alloys by the Sol---Gel Process -- 2.7.Preparation of Aluminum Alloys by the Optimized FPL Etch (Sulfo-Chrom Etch) -- 2.7.1.Apparatus -- 2.7.2.Materials -- 2.7.3.Processing -- 2.7.4.Restrictions -- 2.8.Preparation of Aluminum Alloys by the Phosphoric Acid Anodize Process (PAA) -- 2.8.1.Apparatus -- 2.8.2.Appearance -- 2.8.3.Materials -- 2.8.4.Processing -- 2.8.5.Restrictions -- 2.8.6.Anodic Coating Inspection -- 2.9.Preparation of Aluminum Alloys by the P2 Etch (Sulfo-Ferric Etch) -- 2.9.1.Apparatus -- 2.9.2.Materials -- 2.9.3.Processing -- 2.9.4.Restrictions -- 2.10.Preparation of Aluminum Alloys by the Chromic Acid Anodize Method (CAA) -- 2.10.1.Apparatus -- 2.10.2.Appearance -- 2.10.3.Materials -- 2.10.4.Processing -- 2.10.5.Restrictions -- 2.10.6.Specific Controls -- 2.11.Preparation of Aluminum Alloys by the AC-130 Sol-Gel Process -- 2.11.1.Materials -- 2.11.2.Facilities Controls -- 2.11.3.Manufacturing Controls -- 2.11.4.Storage -- 2.11.5.Processing -- 2.11.6.Acceptable Results -- References -- 3.Titanium and Titanium Alloys -- 3.1.Introduction -- 3.1.1.AC-130 Prebond Surface Treatment -- 3.2.Preparation of Titanium by the Chromic Acid Anodize Process -- 3.2.1.Apparatus -- 3.2.2.Materials -- 3.2.3.Processing -- 3.2.4.Restrictions -- 3.3.Preparation of Titanium by the Turco 5578 Process -- 3.3.1.Apparatus -- 3.3.2.Tank Construction -- 3.3.3.Materials -- 3.3.4.Processing -- 3.3.5.Restrictions -- 3.4.Preparation of Titanium by the Liquid Hone/Pasa-Jell 107 Process -- 3.4.1.Apparatus -- 3.4.2.Materials -- 3.4.3.Processing -- 3.4.4.Restrictions -- 3.5.Preparation of Titanium by the Dry Hone/Pasa-Jell -- Process -- 3.5.1.Apparatus -- 3.5.2.Materials -- 3.5.3.Processing -- 3.5.4.Restrictions -- 3.6.Preparation of Titanium by the Alkaline Peroxide Process -- 3.6.1.Apparatus -- 3.6.2.Materials -- 3.6.3.Processing -- 3.6.4.Restrictions -- 3.7.Preparation of Titanium by the Stabilized Phosphate Fluoride Process -- 3.7.1.Apparatus -- 3.7.2.Materials -- 3.7.3.Processing -- 3.7.4.Restrictions -- 3.8.Preparation of Titanium Alloys by the AC-130 Sol-Gel Process -- 3.8.1.Materials -- 3.8.2.Facilities Controls -- 3.8.3.Manufacturing Controls -- 3.8.4.Storage -- 3.8.5.Processing -- 3.8.6.Acceptable Results -- References -- 4.Steel and Stainless Steel -- 4.1.Introduction -- 4.2.Carbon and Alloy Steels -- 4.3.Bonding to Oily Steel -- 4.3.1.Preparation for Bonding to Oily Steel -- 4.4.Conversion Coating of Steel -- 4.5.Stainless Steel -- 4.6.Specialty Stainless Steels -- 4.7.Preparation of AM355 Stainless Steel by the AC-130 Sol---Gel Process -- 4.7.1.Materials -- 4.7.2.Facilities Controls -- 4.7.3.Manufacturing Controls -- 4.7.4.Storage -- 4.7.5.Processing -- 4.7.6.Acceptable Results -- 4.8.Preparation of Steel by the Phosphoric Acid-Alcohol Process -- 4.8.1.Apparatus -- 4.8.2.Materials -- 4.8.3.Processing -- 4.8.4.Variations -- 4.8.5.Restrictions -- 4.9.Preparation of Steel by the Nitric-Phosphoric Acid Process -- 4.9.1.Apparatus -- 4.9.2.Materials -- 4.9.3.Processing -- 4.10.Preparation of Stainless Steel by the Sulfuric Acid-Sodium Dichromate Process -- 4.10.1.Apparatus -- 4.10.2.Materials -- 4.10.3.Processing -- 4.10.4.Restrictions -- 4.11.Preparation of Stainless Steel by the Sulfuric Acid-Sodium Bisulfate Process -- 4.11.1.Apparatus -- 4.11.2.Materials -- 4.11.3.Processing -- References -- 5.Copper and Copper Alloys -- 5.1.Introduction -- 5.2.Preparation of Copper and Copper Alloys by the Ferric Chloride-Nitric Acid Process -- 5.2.1.Apparatus -- 5.2.2.Materials -- 5.2.3.Processing -- 5.2.4.Restrictions -- 5.3.Preparation of Copper and Copper Alloys by the Ferric Sulfate-Sulfuric Acid/Sodium Dichromate-Sulfuric Acid Process -- 5.3.1.Apparatus -- 5.3.2.Material -- 5.3.3.Processing -- 5.4.Preparation of Copper and Copper Alloys by the Black Oxide Process -- 5.4.1.Apparatus -- 5.4.2.Materials -- 5.4.3.Processing -- 5.4.4.Restrictions -- 5.5.Brass -- 5.5.1.Introduction -- 5.5.2.Preparation of Brass by a Mechanical---Chemical Process -- 5.5.3.Preparation of Brass by the Zinc Oxide, Sulfuric Acid, and Nitric Oxide Method -- 5.6.Bronze -- 5.6.1.Introduction -- 5.6.2.Preparation of Bronze by the Zinc Oxide, Sulfuric Acid, and Nitric Acid Process -- References -- 6.Magnesium -- 6.1.Introduction -- 6.2.ASTM D1732, Type A, Grade 2 (ASTM D1732 Supersedes the MIL Specification) -- 6.2.1.Apparatus -- 6.2.2.Appearance -- 6.2.3.Materials -- 6.2.4.Processing -- 6.3.ASTM D1732, Type 1, Class C (ASTM D1732 Supersedes the MIL Specification) -- 6.3.1.Apparatus -- 6.3.2.Appearance -- 6.3.3.Materials -- 6.3.4.Processing -- 6.3.5.Restrictions -- 6.4.Preparation of Magnesium and Magnesium Alloys by the Chromic Acid Treatment Processes -- 6.4.1.Apparatus -- 6.4.2.Materials -- 6.4.3.Processing -- References -- 7.Other Metals -- 7.1.Introduction -- 7.2.Beryllium -- 7.2.1.Preparation of Beryllium by the Sodium Hydroxide Process -- 7.2.2.Preparation of Beryllium by the BERYLCOAT "D" Process -- 7.2.3.Cleaning -- 7.2.4.Surface Activation Treatment -- 7.2.5.Passivation -- 7.2.6.General Processing Recommendations -- 7.3.Cadmium (Cadmium Plating) -- 7.3.1.Preparation of Cadmium and Cadmium Plating by Abrasive Scouring -- 7.4.Chromium (Chromium Plate) -- 7.4.1.Preparation of Chromium and Chromium Plating by Abrasive Cleaning -- 7.4.2.Preparation of Chromium and Chromium Plating by the Hydrochloric Acid Process -- 7.5.Gold -- 7.5.1.Preparation of Gold by Abrasive Cleaning -- 7.5.2.Preparation of Gold and Gold Plate by Abrasive Scouring -- 7.6.Nickel and Nickel Alloys -- 7.6.1.Preparation of Nickel by Abrasive Cleaning -- 7.6.2.Preparation of Nickel by the Nitric Acid Etch Process -- 7.6.3.Sulfuric-Nitric Acid Pickle -- 7.7.Nickel Plated Parts -- 7.7.1.Preparation of Nickel Plated Parts by Abrasive Cleaning -- 7.7.2.Nickel Alloys -- 7.7.3.Inconel -- 7.8.Preparation of Inconel Alloys by the AC-130 Sol-Gel Process -- 7.8.1.Materials -- 7.8.2.Facilities Control -- 7.8.3.Manufacturing Controls -- 7.8.4.Storage -- 7.8.5.Processing -- 7.8.6.Acceptable Results -- 7.9.Platinum -- 7.9.1.Preparation of Platinum by Abrasive Cleaning -- 7.9.2.Preparation of Platinum by Abrasive Scouring -- 7.10.Silver -- 7.11.Uranium -- 7.11.1.Preparation of Uranium by Abrasive Cleaning -- 7.11.2.Preparation of Uranium by the Acetic Acid---Hydrochloric Acid Process -- 7.11.3.Preparation of Uranium by the Nitric Acid Process -- 7.12.Zinc -- 7.12.1.Preparation of Zinc by Abrasion Cleaning -- 7.12.2.Preparation of Zinc by Acid Etch Processes -- 7.12.3.Preparation of Zinc by the Sulfuric Acid/Dichromate Etch Processes -- 7.13.Rare Metals -- 7.14.Metal Matrix Composites -- References -- 8.Plastics -- 8.1.Introduction -- 8.2.Organic Matrix Composites -- 8.2.1.Peel Ply -- 8.2.2.Abrasion -- 8.3.Thermoset Materials -- 8.4.Thermoplastic Materials -- 8.5.Acetal Copolymer (Celcon) -- 8.5.1.Preparation of Acetal Copolymer by the Potassium Dichromate/Sulfuric Acid Etch Process -- 8.5.2.Preparation of Acetal Copolymer by the Hydrochloric Acid Etch (Nonchromate) Process -- 8.6.Acetal Homopolymer (Delrin) -- 8.6.1.Preparation of Acetal Copolymer by the Potassium Dichromate/Sulfuric Acid Process -- 8.6.2.Preparation of Acetal Copolymer by the DuPont® Three-Step Method -- 8.7.Acrylonitrile-Butadiene-Styrene -- 8.7.1.Preparation of ABS by an Abrasive Process -- 8.7.2.Preparation of ABS by the Sulfuric Acid/Potassium Dichromate Process -- 8.8.Cellulosics -- 8.9.Ethylene-Vinyl Acetate -- 8.10.Fluorinated Ethylene-Propylene (Teflon®, FEP) -- 8.10.1.Preparation of FEP by the Sodium Naphthalene Complex Process (ASTM D2093) -- 8.11.Nylon -- 8.11.1.Preparation of Nylon by the Abrasive Treatment Process -- 8.11.2.Preparation of Nylon by the Sulfuric Acid/Potassium Dichromate Process -- 8.11.3.Preparation of Nylon by the Alternate Abrasive Treatment Process -- 8.12.Phenyl-Oxide-Based Resins (Noryl® Polyaryl Ethers) -- 8.12.1.New Method -- 8.12.2.New Method -- 8.13.Polyaryl Sulfone (Astrel®) -- 8.13.1.Preparation of Polyaryl Sulfone by Solvent Washing -- 8.13.2.Preparation of Polyaryl Sulfone by Abrasive Treatment -- 8.13.3.Preparation of Polyaryl Sulfone by the Sulfuric Acid/Potassium Dichromate Process -- 8.14.Polycarbonate (Lexan®, Calibre®, and Tuffak®) -- 8.14.1.Preparation of Polycarbonate by Flame Treatment -- 8.14.2.Preparation of Polycarbonate by Hot Air Treatment -- 8.14.3.Preparation of Polycarbonate by Abrasive Treatment -- 8.15.Polyethylene -- 8.15.1.Preparation of Polyethylene by the Potassium Dichromate/Sulfuric Acid Process -- 8.15.2.Preparation of Polyethylene by the Flame Treatment -- Method -- 8.15.3.Introduction -- 8.15.4.Newer Methods of Treating Low Density Polyethylene -- 8.15.5.Preparation of Low Density Polyethylene by the Potassium Dichromate/Sulfuric Acid Process -- 8.15.6.Preparation of Low Density Polyethylene by the Bleach-Detergent Process -- 8.15.7.Preparation of Low Density Polyethylene by the Lead Dioxide---Sulfuric Acid Process -- 8.15.8.Preparation of Low Density Polyethylene by the Potassium Iodate---Sulfuric Acid Process -- 8.16.Polymethylmethacrylate (Plexiglas or Lucite) -- 8.16.1.Preparation of Polymethylmethacrylate by -- Abrasive Treatment -- 8.17.Polymethylpentane -- 8.17.1.Preparation of Polymethylpentane by Abrasive Treatment -- 8.17.2.Preparation of Polymethylpentane by the Potassium Dichromate/Sulfuric Acid Process -- 8.17.3.Preparation of Polymethylpentane by the Potassium Permanganate Process -- 8.18.Polyphenylene Sulfide (Ryton®) -- 8.18.1.Preparation of Polyphenylene Sulfide by Abrasive Treatment -- 8.19.Polypropylene -- and Contents note continued: 8.19.1.Preparation of Polypropylene by the Potassium Dichromate/Sulfuric Acid Process -- 8.19.2.Preparation of Polypropylene by the Flame Treatment Method -- 8.19.3.New Methods for Treating Polypropylene -- 8.19.4.Preparation of Polypropylene by the Bleach-Detergent Process -- 8.19.5.Preparation of Polypropylene by the Lead Dioxide---Sulfuric Acid Process -- 8.20.Polystyrene -- 8.20.1.Preparation of Polystyrene by Abrasive Treatment -- 8.20.2.Preparation of Polystyrene by the Sulfuric Acid/Sodium Dichromate Process -- 8.21.Polysulfone -- 8.21.1.Preparation of Polysulfone by the Sulfuric Acid/Sodium Dichromate Process -- 8.21.2.Preparation of Polysulfone by the Solvent Wash Process -- 8.21.3.Preparation of Polysulfone by Abrasive Treatment -- References -- 9.Rubbers -- 9.1.Introduction -- 9.2.Neoprene -- 9.2.1.Preparation of Neoprene by Abrasive Treatment -- 9.2.2.Preparation of Neoprene by the Cyclization Process -- 9.2.3.Cyclization (Modified Process) -- 9.2.4.Preparation of Neoprene by the Chlorination Process -- 9.3.Ethylene-Propylene-Diene Terpolymer (EPDM) -- 9.3.1.Preparation of EDPM by Abrasive Treatment -- 9.3.2.Preparation of EDPM by the Cyclization Process -- 9.4.Silicone Rubber -- 9.4.1.Preparation of Silicone Rubber by Solvent Cleaning -- 9.4.2.Preparation of Silicone Rubber by Soap-and-Water Treatment -- 9.4.3.Priming -- 9.5.Butyl Rubber -- 9.5.1.Preparation of Butyl Rubber by Abrasive Treatment -- 9.5.2.Preparation of Butyl Rubber by the Cyclization Process -- 9.5.3.Preparation of Butyl Rubber by the Chlorination Process -- 9.5.4.Priming -- 9.6.Chlorobutyl Rubber -- 9.6.1.Preparation of Chlorobutyl Rubber by Abrasive Treatment -- 9.6.2.Preparation of Chlorobutyl Rubber by the Cyclization Process -- 9.6.3.Preparation of Chlorobutyl Rubber by the Chlorination Process -- 9.6.4.Priming -- 9.7.Chlorosulfonated Polyethylene (Hypalon®) -- 9.7.1.Preparation of Chlorosulfonated Rubber by Abrasive Treatment -- 9.7.2.Priming -- 9.8.Nitrile Rubber -- 9.8.1.Preparation of Nitrile Rubber by Abrasive Treatment -- 9.8.2.Preparation of Nitrile Rubber by the Cyclization Process -- 9.8.3.Preparation of Nitrile Rubber by the Chlorination Process -- 9.8.4.Priming -- 9.9.Polyurethane Elastomers -- 9.9.1.Preparation of Polyurethane Elastomers by Abrasive Treatment -- 9.9.2.Priming -- 9.10.Synthetic Natural Rubber -- 9.10.1.Preparation of Synthetic Natural Rubber by Abrasive Treatment -- 9.10.2.Preparation of Synthetic Natural Rubber by the Cyclization Process -- 9.10.3.Preparation of Synthetic Natural Rubber by the Chlorination Process -- 9.11.Styrene-Butadiene Rubber -- 9.11.1.Preparation of Styrene---Butadiene Rubber by Abrasive Treatment -- 9.11.2.Preparation of Styrene---Butadiene Rubber by the Cyclization Process -- 9.11.3.Preparation of Styrene---Butadiene Rubber by the Chlorination Process -- 9.11.4.Priming -- 9.12.Polybutadiene -- 9.12.1.Preparation of Polybutadiene by Abrasive Treatment -- 9.12.2.Preparation of Polybutadiene by the Cyclization Process -- 9.12.3.Preparation of Polybutadiene by the Chlorination Process -- 9.12.4.Preparation of Polybutadiene by Solvent Wiping -- 9.13.Fluorosilicone Elastomers -- 9.13.1.Preparation of Fluorosilicone Elastomers by Solvent Cleaning -- 9.14.Epichlorohydrin Rubbers -- 9.14.1.Preparation of Epichlorohydrin Elastomers by Solvent Cleaning -- 9.15.Polysulfide Rubber -- 9.15.1.Preparation of Polysulfide Rubber by Abrasive Treatment -- 9.15.2.Preparation of Polysulfide Rubber by the Chlorination Process -- 9.16.Polypropylene Oxide Rubber -- 9.16.1.Preparation of Polypropylene Oxide Rubber by Solvent Cleaning -- 9.17.Fluorocarbon Elastomers -- 9.17.1.Preparation of Fluorocarbon Elastomers by the Sodium-Naphthalene Complex Process -- 9.18.Polyacrylate or Polyacrylic Rubber -- 9.18.1.Preparation of Polyacrylate or Polyacrylic Rubber by Abrasive Treatment -- Reference.
Summary
Surface Preparation Techniques for Adhesive Bonding is an essential guide for materials scientists, mechanical engineers, plastics engineers, scientists and researchers in manufacturing environments making use of adhesives technology. Wegman and van Twisk provide practical coverage of a topic that receives only cursory treatment in more general books on adhesives, making this book essential reading for adhesion specialists, plastics engineers, and a wide range of engineers and scientists working in sectors where adhesion is an important technology, e.g. automotive / aerospace, medical devices, electronics. Wegman and van Twisk provide a wealth of practical information on the processing of substrate surfaces prior to adhesive bonding. The processing of aluminum and its alloys, titanium and its alloys, steels, copper and its alloys, and magnesium are treated in the form of detailed specifications with comparative data. Other metals not requiring extensive treatment are also covered in detail, as are metal matrix and organic matrix composites, thermosets and thermoplastics. This new edition has been updated with coverage of the latest developments in the field including the sol-gel process for aluminum, titanium, and stainless steel, atmospheric plasma treatment for metals, plastics and rubbers and treatments for bronze and nickel alloys. Updated to include recent technological developments and chemicals currently prescribed for cleaning and surface preparation; a new generation of adhesives technologists can benefit from this classic guide. . Enables Materials and Process personnel to select the best process available for their particular application. . Practical coverage of a topic that receives only cursory coverage in more general books on adhesives: essential reading for adhesion specialists, plastics engineers, and a wide range of engineers and scientists working in sectors where adhesion is an important technology, e.g. automotive / aerospace, medical devices, electronics.
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ISBN
9781455731268 (electronic bk.)
1455731269 (electronic bk.)
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AVAILABLE ONLINE TO AUTHORIZED PSU USERS.
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